The foundation of any structure is the key element. A house can only be as good as it's foundation. A person will never rise above their character. A car is only as good as the base pieces that make it up! And it is the same thing for any piece of furniture. Furniture FoundationsThe furniture you produce can only be as good as the frame! The bedrock of modern furniture manufacturing is the zig zag spring furniture frame. The zig zag spring, also known as the no sag spring, is the common base for ottomans, sofas, and chairs. They are inexpensive, and can be easy to install, and as the name implies, they do not sag. If the frame is the foundation for your furniture, it only makes sense that a machine that assembles frames will be the foundation of a modern furniture manufacturer. Rexel NS-1 Assembling Unit for Zig-Zag SpringsIn the years that we have been helping companies optimize their textile manufacturing process, there is no machine we recommend more than the Rexel NS-1 Assembling Unit for Zig Zag Springs. It is designed for the semi-automatic assembly of furniture frames that use zig-zag springs and Rapid Clips.
Once you put the wooden frame in, you attach the zig zag springs and the machine will do the rest. The standard dimensions fit a wooden frame 1375 x 760 mm. If you have a piece of furniture that is a different size, the Rexel NS-1 can be customized to the specs you provide. Ready to take your furniture manufacturing to the next level? Find out about getting the Rexel NS-1.
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Get the machines you need to ramp up your furniture manufacturing. There are machines that will automatically assemble furniture frames. That can make office chairs in a breeze. You can get a machine that will create mattresses. Or create tables. If you are serious about getting into the Furniture Manufacturing industry, we encourage you to reach out to us. You can contact us here, or you can come visit us at an event. There is one coming up in July 20-21 at the Hickory Metro Convention Center in Hickory, North Carolina. It is called t he Furniture Mnufacturing Expo 2022.
Use promo code SPEC22 to register for free as our guest! There are a lot of ways to scale a fabric manufacturing plant. You can: - Rent a bigger space - Get more employees - Work longer hours These are difficult, time-consuming measures, though, with minimal guarantee of success. The most successful companies in the industry work smarter to get more done. How? With better tools and technology! Using our track end cutters is one of the best ways to scale up a fabric manufacturing if you work with large pieces of fabric. With our variety of cutters, you are sure to find the machine that works best for your operation. These cutters are typically mounted on a table and are either manual or automatic. Manual cutters sit on a predefined track while automatic cutters are programmed to cut along precise lines. Both of these types of machines dramatically cut down on user error. Depending on your operation, you can use multiple machines as in the picture shown to have greater effect!
Give us a call today and we’ll set you up with the best machine for your business! The Old Way to Cut Fabric Strips and Seal the EdgesCutting and sealing fabric strips used to be a two-man operation: one wielded the ruler and scissors to carefully measure out and cut strips of fabric, and the other sealed the edges of the fabric strips with a lighter. There are so many ways this could go wrong! 1. The ruler is difficult to line up perfectly, especially if the worker is trying to move fast. 2. The scissors could be too dull to cut with and mess up the fabric. 3. The scissors could be too sharp and could harm the worker. 4. A lighter in a warehouse. Need I say more? There is a better way! Scissors, rulers, and lighters are so primitive compared to this beauty! The TBC-50H Strip Cutter will perfectly measure, cut, and seal as many fabric strips as you need, every single time. Save time, manpower, and potential safety hazards with this excellent machine.
It’s quick. It’s easy. It’s accurate! Discover the best way to cut fabric strips. It's quick. It's easy. It's accurate! Efficiency in a Factory. It can lead to growth. Explosive growth! Make your operation more efficient. You can have one operator do two jobs at once (unloading and loading). Stackers can be configured to any existing or new system.
Fusing Machines are used in the garment industry to fuse a material capable of being fused to a base fabric through the process of pressure, heat, and time. The fused material should have acceptable strength, the ability to stand continuous wash, or any fabric treatment This process is excellent to add value to any fabric that needs to be bonded to others. Having an automatic stacking such as the Automatic Stacker System SYC from Martin Group. This amazing tool will help your operation become more efficient by allowing a single operator to load and unload textiles!
With so much work to do and only so much space to do it in, sometimes looking for a bigger warehouse isn’t the best option for your business. The better thing to do would be to find tools and tables that work efficiently and utilize the space you have in the best way possible. Our top-of-the-line air flotation tables can help you get the job done right without costing you space and time. Unlike our other spreading tables, the Phillocraft Pow-R-Pax Air-Tex Table and Philocraft Pow-R-Pax Grip-Tex Table offer the latest innovations in air table technology, utilizing highly automated facilities to produce a superior product. Trust us—these are not your ordinary worktables! These tables provide the optimal use of your spreading and cutting equipment. In the Phillocraft Air-Tex table, air is forced up through small holes in the surface of the top by means of a quiet, specially engineered filtered air system. A boundary layer of air forms, allowing effortless movement of heavy materials over the table surface. The Phillocraft Grip-Tex table is a modern air-suction table, with a patented manifold core top. Air suction provides unequaled power to stabilize or compress. With these two types of tables, cutting and spreading will move along at a fast pace, and paired with the right equipment, it’ll cut down on the amount of space taken up and the number of workers required to get the job done!
Depending on the needs of your business, we can help you find the exact table you’re looking for. Contact us today for more information! What is the best way to lift and move large rolls of industrial fabric? To save the backs and knees of your employees, manual lifting is generally a bad option. Back injuries are one of the most common workplace safety and health concerns. for more information on back safety, see our previous blog: Save Your Back—Go Automatic. Dollies are excellent options for moving things around, but when it comes to lifting, you’d still have to move it from one contraption to another—likely using backs and knees—and that’s only if you have a machine to lift it and not your employees’ backs. Pallet jacks would be a good option, but they aren’t really made for lifting rolls of industrial fabric. Forklifts are excellent for moving large, heavy objects and lifting them much higher than any one person could. But just like pallet jacks, they aren’t made for lifting rolls. They just aren’t the right shape. They are also large, cumbersome, and require special training to use. The best thing to use when moving and lifting large fabric rolls is an On-a-Roll® heavy-duty roll lift. These lifters allow one operator to easily lift and position large and heavy rolls while providing a safe, effortless, and efficient solution for handling. Fitted with wheels and perfectly shaped to accommodate large fabric rolls, there will be no need for back strains or large bulky equipment in your workspace. Save your back, money, time, and space with these highly efficient, budget friendly, easy-to-use lifters. Give us a call today and we’ll set you up with the perfect machine!
Automatic Lift Tables Can Reduce Back Injury?The ProblemAmong America’s most common workplace safety and health injuries are back strains. Approximately 80% of the population will have a back injury during their lifetime, so workers need to be prepared and take care of their backs. Back injuries can be very painful and have the potential to significantly impact daily activities and work. While back injuries are usually caused after years of poor back maintenance, a single event can make all those years catch up fast. Back pain is most often the result of muscle and ligament strains, especially in a factory that requires heavy lifting. You always hear the advice to lift with your legs rather than your back, but it’s hard to follow that advice day in and day out when your knees are starting to hurt. The SolutionAutomatic lifting tables are here to save you and your fellow workers from back injury. They raise and position materials in such a way as to reduce potential injuries in a wide array of industries. Lift tables make it easier than ever to adjust the height of the piece of upholstery you are working on. Instead of having to constantly readjust your position, and bending lower and lower, you can raise it up to a level that is comfortable. Our line of Rexel automatic lifting tables are the ultimate workstations and back savers. With height-positioning systems and steel frames and tabletops, you can adjust these tables to the correct height, and they won’t collapse beneath hundreds of pounds of weight Other cool features include foot pedals for quick and easy adjustments, tool holders on the sides of the table, connection outputs for air tools, and a safety feature that prevents the table from dropping if it’s ever accidentally cut off from its power supply. Call UsWith one of these tables in your shop, you’ll never tweak your back again from carrying heavy bolts of fabric. Your knees will rejoice in their newfound salvation. Give us a call today and we’ll help you find the table that is right for your workspace!
Looking to store Carpet, Fabric, Vinyl...? Look no further! When it comes to storing fabric, there is a vast difference between sewing fabric and heavy-duty industrial fabric. While bolts of sewing fabric are easy to store on store shelves, in baskets, or over racks, industrial fabrics require something sturdier. Industrial fabrics differ from textile (apparel) fabrics in several ways. Industrial fabrics are made of higher fibers, yarns, and chemicals to prevent failures which could have dangerous consequences. Functionality is the most important feature because the fabric must be able to handle the environmental factors and structural requirements of the application. Manufacturing industrial fabrics is more difficult because higher value fibers and materials can be more difficult to manipulate due to the intrinsic performance specifications. These are fabrics that cannot just be rolled up on a normal fabric bolt or folded and placed neatly on shelves So, what is the best way to store rolls of industrial fabric? The answer is a roll rack. Our A-frame heavy duty racks are great for storing heavy industrial fabrics from vinyl to polyester. They can move around the workspace easily and store those large rolls out of the way. The rack will allow you to easily handle rolled goods and spread them onto your cutting system while maintaining precise alignment of each ply. There is a center support for wider machines, and for narrow heavy materials. Give us a call today and we’ll help you find the best rack for your business! Here is the Heavy Duty Roll stand Line up! Got 2000 pounds of Carpet? No problem! Roll it with easy on the Heavy Duty Roll stand! Fabric's not as bulky as Carpet? no worries! We have all shapes and sizes available! Always, always always call us if you have any questions! We have helped hundreds of companies find the right tools for them to succeed! We would love to help you with what ever project you are working on!
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