Cut to Length machines are an easy solution to increase the productivity of any fabric manufacturing factory!
These machines are designed to automatically cut pre-set length, and quantity sheets varying fabrics. You can input length and quantity of sheets before starting to make sure it is doing the job needed. You will want to research the best machine for the type of fabric you will be working with to ensure you get maximum efficiency!
Depending on the machine, the speeds can vary up to 72 feet per minute! (That's a lot of cutting!) Rather than having to cut like the old days, you can set the length and quantity and forget it.
To find the machines that is best suited to your set up, give us a call! We have built our reputation off helping factories and companies get the best tool for the job at hand. Sometimes that is a prebuilt machine, sometimes it's a custom tool. Sometimes it's a used tool!
CTLR 1500Fabric Rewinding and Cut to Length Machine
This machine is designed to cut exact length and winds fabric onto a core. After the exact length is measured the automatic rolls stop and knife cuts through fabric.
CTL-2000 Cut to Length Machine
This machine is designed to automatically cut pre-set length, and quantity sheets of PVC coated fabric from rolls up to 250 kg. Cut panels are stored in an easily accessible bin at the bottom of the machine.
Cut To Length Machine for Non-Woven Fabric
CTL-3000 Cut to Length Machine
Machine is designed to automatically cut (through user input) pre-set length, and quantity sheets non-woven fabric from rolls up to 350 kg. The cut panels feed onto the belt conveyor.
Productivity for pieces 1000 mm long and 2000 mm wide (39”x78”) is 500 pcs/hour. The CTL-3000 features a pneumatic clamp, a knife that cuts in two directions and blade sharpener!
Heavy Duty Automatic Clothes folding machine. This is for the companies that are looking to get into a serious level of production. These are not machines for people dabbline in garment production. The STP 1000 from Thermotron can fold a huge volume with minimal human input.
Optimize Your Industrial Garment Production
Machines typically don’t differentiate between the type of garment. They only care about the size of the garment. This is why there are two main types of automatic folding machines for shirts; long-sleeve and short-sleeve.
You’ll be able to purchase a machine that has attachments which give the system the ability to cope with both long and short sleeve shirts. It’s important to look at the type of garments that are supported by the machine that you are purchasing and to look at any additional modules that will let the machine support different types of garments.
To find the machines that are best suited to your set up, give us a call! We specialize in helping companies become as efficient as possible!
Looking at expanding your T-Shirt production? Here's our list of the top pieces of equipment to take your operation to the next level!
[Best 2022] Automatic T- Shirt Folding Machine
After your shirts have been printed, the first step to efficiency is getting them folded. Having a machine that can automatically fold the shirts.
The automatic folding machine STP1000* folds ready-made garments quickly, quietly and precisely. It requires just one operator and it is designed to ideally fold T-shirts. It can be easily adjusted in order to fold various types and sizes of garments in different ways. The automatic folding machine STP1000 has a folding capacity of 5.500 garments per eight hours (the measurement was carried out at our site) and folding is achieved via 5 basic programs. The machine’s output capacity depends largely on the operator’s swiftness, the machine’s program selection and the type of garment.
PV-40 Automatic T-Shirt Bagging Machine
After the shirts have been folded, you are going to want to have your t-shirts automatically bagged.
PV40 is the new automatic bagging machine for garments . The output capacity of PV40 depends on the output speed of STP1000 or on how fast the operator places the garments in the machine when the machine functions independently. The new automatic PV40 bags garments that come already folded from the automatic folding machine STP1000 in polyethylene (PE) bags in the form of an envelope. If more than one garments needs to be placed in a bag, PV40 needs to be used independently and the operator must place the garment in the machine manually.
Best NT-50 Automatic T-Shirt Stacking Machine
Once the shirts are folded, bagged and ready to go, this machine will stack them for easy distribution. The NT50 is an automatic stacking machine. The NT50 stacks the already folded garments as they come from the STP1000 automatic folding machine.
Pneumatic lift tables are excellent at making your facility safer, and more efficient! At their core, they can make your operation run more smoothly, and rely less on the brute strength of your employees, and trust the simple safe mechanisms used by thousands.
Rexel SOP-1 Pneumatic Lifting Table
The Rexel SOP-1 Pneumatic Lifting Table takes the advantage of pneumatic lift tables to the next level. By allowing the top to tilt, it allows your workers to safely adjust the angle of t he product they are working on. This allows tough spots to be reached with out bending over, kneeling or having to reach in an uncomfortable manner.
Just like other pneumatic lift tables, they will also help make your factory run smoother, and have less workplace injuries. All the ups and downs, and heavy lifting will be done by efficient, easy to maintain machines. No more workmans comp claims from thrown backs!
Looking to get your factory to be more efficient? Get the most out of your production with the best equipment in the textile manufacturing industry! Contact Sewn Products today to see what equipment will work for you!
What is a Pneumatic Lift Table
The word pneumatic is defined as containing or operated by air or gas under pressure. Pneumatic lift tables use hollow pneumatic cylinders for their lifting power. This works by compressing the air within the cylinders to go up or down. There are a few advantages to having a pneumatic lift table over the alternatives. One of the best is that there are not flammable or toxic fluids. You will rest easy knowing your factory has one fewer safety concern. Another major advantage is that pneumatic lift tables do not need power to operate!
Who's a Pneumatic Lift Table For?
At Sewn Products we work with companies in many industries. They are typically involved with textile manufacturing at some level. Pneumatic Lift tables are incorporated by varied types of companies. Some common uses for Pneumatic Lift Tables are:
What's A Pneumatic Lift Table Going to Do For Your Factory
Enhanced safety and increased productivity are the main reasons people invest in pneumatic lift tables.
Enhanced Safety Not only are pneumatic lift tables non flammable and non toxic, they are great at reducing work place injuries! Once your staff is trained on how to use them, they will be thanking you. Pneumatic lift tables will cut down on acute back injuries that come up from people throwing out their back improperly lifting heavy materials or finished products. It will also reduce overall back injuries as well. When your people are able to easily raise and lower the products they are working on, this will cut down on people being hunched over for long and slowly wearing out their back!
Increased Productivity Pneumatic lift tables are so simple, and so easy to use. The problems they solve are so common and every day, you will see productivity sky rocket. Instead of your people wearing themselves out and draining themselves, they will be using the pneumatic lift table.
Ready to take your manufacturing to the next level? Contact Sewn Products today! We will bring our years of experience to the table to get you the equipment that's right for you!
The foundation of any structure is the key element. A house can only be as good as it's foundation. A person will never rise above their character. A car is only as good as the base pieces that make it up! And it is the same thing for any piece of furniture.
The furniture you produce can only be as good as the frame! The bedrock of modern furniture manufacturing is the zig zag spring furniture frame. The zig zag spring, also known as the no sag spring, is the common base for ottomans, sofas, and chairs. They are inexpensive, and can be easy to install, and as the name implies, they do not sag.
If the frame is the foundation for your furniture, it only makes sense that a machine that assembles frames will be the foundation of a modern furniture manufacturer.
Rexel NS-1 Assembling Unit for Zig-Zag Springs
In the years that we have been helping companies optimize their textile manufacturing process, there is no machine we recommend more than the Rexel NS-1 Assembling Unit for Zig Zag Springs. It is designed for the semi-automatic assembly of furniture frames that use zig-zag springs and Rapid Clips.
Once you put the wooden frame in, you attach the zig zag springs and the machine will do the rest. The standard dimensions fit a wooden frame 1375 x 760 mm. If you have a piece of furniture that is a different size, the Rexel NS-1 can be customized to the specs you provide.
Ready to take your furniture manufacturing to the next level? Find out about getting the Rexel NS-1.
Get the machines you need to ramp up your furniture manufacturing. There are machines that will automatically assemble furniture frames. That can make office chairs in a breeze. You can get a machine that will create mattresses. Or create tables.
If you are serious about getting into the Furniture Manufacturing industry, we encourage you to reach out to us. You can contact us here, or you can come visit us at an event. There is one coming up in July 20-21 at the Hickory Metro Convention Center in Hickory, North Carolina. It is called t he Furniture Mnufacturing Expo 2022.
Use promo code SPEC22 to register for free as our guest!
There are a lot of ways to scale a fabric manufacturing plant. You can:
- Rent a bigger space
- Get more employees
- Work longer hours
These are difficult, time-consuming measures, though, with minimal guarantee of success.
The most successful companies in the industry work smarter to get more done. How? With better tools and technology!
Using our track end cutters is one of the best ways to scale up a fabric manufacturing if you work with large pieces of fabric. With our variety of cutters, you are sure to find the machine that works best for your operation. These cutters are typically mounted on a table and are either manual or automatic. Manual cutters sit on a predefined track while automatic cutters are programmed to cut along precise lines. Both of these types of machines dramatically cut down on user error. Depending on your operation, you can use multiple machines as in the picture shown to have greater effect!
Give us a call today and we’ll set you up with the best machine for your business!
The Old Way to Cut Fabric Strips and Seal the Edges
Cutting and sealing fabric strips used to be a two-man operation: one wielded the ruler and scissors to carefully measure out and cut strips of fabric, and the other sealed the edges of the fabric strips with a lighter. There are so many ways this could go wrong!
1. The ruler is difficult to line up perfectly, especially if the worker is trying to move fast.
2. The scissors could be too dull to cut with and mess up the fabric.
3. The scissors could be too sharp and could harm the worker.
4. A lighter in a warehouse. Need I say more?
There is a better way!
Scissors, rulers, and lighters are so primitive compared to this beauty! The TBC-50H Strip Cutter will perfectly measure, cut, and seal as many fabric strips as you need, every single time. Save time, manpower, and potential safety hazards with this excellent machine.
It’s quick. It’s easy. It’s accurate!
Discover the best way to cut fabric strips. It's quick. It's easy. It's accurate!
Efficiency in a Factory. It can lead to growth. Explosive growth!
Make your operation more efficient. You can have one operator do two jobs at once (unloading and loading). Stackers can be configured to any existing or new system.